{"id":3393,"date":"2020-06-17T10:42:30","date_gmt":"2020-06-17T08:42:30","guid":{"rendered":"https:\/\/www.electronic-service.de\/?p=3393"},"modified":"2024-12-17T04:53:29","modified_gmt":"2024-12-17T03:53:29","slug":"how-to-identify-quality-thermal-gap-fillers-in-four-steps","status":"publish","type":"post","link":"https:\/\/www.electronic-service.de\/en\/how-to-identify-quality-thermal-gap-fillers-in-four-steps\/","title":{"rendered":"How to Identify Quality Thermal Gap Fillers in Four Steps"},"content":{"rendered":"\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-hqdfb2-6690654637872c21fcb79518eeca1346\">\n.flex_column.av-hqdfb2-6690654637872c21fcb79518eeca1346{\n-webkit-border-radius:0px 0px 0px 0px;\n-moz-border-radius:0px 0px 0px 0px;\nborder-radius:0px 0px 0px 0px;\npadding:0px 0px 0px 0px;\n}\n<\/style>\n<div  class='flex_column av-hqdfb2-6690654637872c21fcb79518eeca1346 av_three_fifth  avia-builder-el-0  el_before_av_two_fifth  avia-builder-el-first  first flex_column_div av-zero-column-padding  '     ><p>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-av_heading-4d30f84c03052f85e9d0c054f87a4fd6\">\n#top .av-special-heading.av-av_heading-4d30f84c03052f85e9d0c054f87a4fd6{\npadding-bottom:10px;\nfont-size:25px;\n}\nbody .av-special-heading.av-av_heading-4d30f84c03052f85e9d0c054f87a4fd6 .av-special-heading-tag .heading-char{\nfont-size:25px;\n}\n#top #wrap_all .av-special-heading.av-av_heading-4d30f84c03052f85e9d0c054f87a4fd6 .av-special-heading-tag{\nfont-size:25px;\n}\n.av-special-heading.av-av_heading-4d30f84c03052f85e9d0c054f87a4fd6 .av-subheading{\nfont-size:15px;\n}\n\n@media only screen and (min-width: 480px) and (max-width: 767px){ \n#top #wrap_all .av-special-heading.av-av_heading-4d30f84c03052f85e9d0c054f87a4fd6 .av-special-heading-tag{\nfont-size:0.8em;\n}\n}\n\n@media only screen and (max-width: 479px){ \n#top #wrap_all .av-special-heading.av-av_heading-4d30f84c03052f85e9d0c054f87a4fd6 .av-special-heading-tag{\nfont-size:0.8em;\n}\n}\n<\/style>\n<div  class='av-special-heading av-av_heading-4d30f84c03052f85e9d0c054f87a4fd6 av-special-heading-h1 blockquote modern-quote  avia-builder-el-1  el_before_av_textblock  avia-builder-el-first  av-inherit-size av-linked-heading'><h1 class='av-special-heading-tag'  itemprop=\"headline\"  >How to Identify Quality Thermal Gap Fillers in Four Steps<\/h1><div class=\"special-heading-border\"><div class=\"special-heading-inner-border\"><\/div><\/div><\/div><br \/>\n<section  class='av_textblock_section av-ea6ty6-213f95bb08f746c2d156bfbc23c76dec '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><p class=\"tm5 Normal\">There are a variety of <a href=\"https:\/\/www.electronic-service.de\/en\/products\/thermal-management\/\">thermal pads<\/a> to choose from &#8211; so many choices that it can become so overwhelming. How can you decide what&#8217;s best for your application? And how does quality come into play? Read on, we answer these questions and much more.<\/p>\n<\/div><\/section><\/p><\/div>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-d6xq1a-dc829e64a4ee03e946d3e221b5f58641\">\n.flex_column.av-d6xq1a-dc829e64a4ee03e946d3e221b5f58641{\n-webkit-border-radius:0px 0px 0px 0px;\n-moz-border-radius:0px 0px 0px 0px;\nborder-radius:0px 0px 0px 0px;\npadding:0px 0px 0px 0px;\n}\n<\/style>\n<div  class='flex_column av-d6xq1a-dc829e64a4ee03e946d3e221b5f58641 av_two_fifth  avia-builder-el-3  el_after_av_three_fifth  el_before_av_one_full  flex_column_div av-zero-column-padding  '     ><style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-aqif9q-af007fbb6a90194030b1b2b9fd27142a\">\n.avia-image-container.av-aqif9q-af007fbb6a90194030b1b2b9fd27142a img.avia_image{\n-webkit-box-shadow:none;\n-moz-box-shadow:none;\nbox-shadow:none;\n}\n.avia-image-container.av-aqif9q-af007fbb6a90194030b1b2b9fd27142a .av-image-caption-overlay-center{\ncolor:#ffffff;\n}\n<\/style>\n<div  class='avia-image-container av-aqif9q-af007fbb6a90194030b1b2b9fd27142a av-styling-no-styling avia-align-center  avia-builder-el-4  avia-builder-el-no-sibling '   itemprop=\"image\" itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/ImageObject\" ><div class=\"avia-image-container-inner\"><div class=\"avia-image-overlay-wrap\"><img decoding=\"async\" fetchpriority=\"high\" class='wp-image-3395 avia-img-lazy-loading-not-3395 avia_image ' src=\"https:\/\/www.electronic-service.de\/electronic-service-wp\/wp-content\/uploads\/2020\/06\/Gap-300x300.jpg\" alt='' title='Gap'  height=\"300\" width=\"300\"  itemprop=\"thumbnailUrl\" srcset=\"https:\/\/www.electronic-service.de\/electronic-service-wp\/wp-content\/uploads\/2020\/06\/Gap-300x300.jpg 300w, https:\/\/www.electronic-service.de\/electronic-service-wp\/wp-content\/uploads\/2020\/06\/Gap-80x80.jpg 80w, https:\/\/www.electronic-service.de\/electronic-service-wp\/wp-content\/uploads\/2020\/06\/Gap-768x768.jpg 768w, https:\/\/www.electronic-service.de\/electronic-service-wp\/wp-content\/uploads\/2020\/06\/Gap-36x36.jpg 36w, https:\/\/www.electronic-service.de\/electronic-service-wp\/wp-content\/uploads\/2020\/06\/Gap-180x180.jpg 180w, https:\/\/www.electronic-service.de\/electronic-service-wp\/wp-content\/uploads\/2020\/06\/Gap-705x705.jpg 705w, https:\/\/www.electronic-service.de\/electronic-service-wp\/wp-content\/uploads\/2020\/06\/Gap.jpg 1000w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/div><\/div><\/div><\/div>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-hqdfb2-6690654637872c21fcb79518eeca1346\">\n.flex_column.av-hqdfb2-6690654637872c21fcb79518eeca1346{\n-webkit-border-radius:0px 0px 0px 0px;\n-moz-border-radius:0px 0px 0px 0px;\nborder-radius:0px 0px 0px 0px;\npadding:0px 0px 0px 0px;\n}\n<\/style>\n<div  class='flex_column av-hqdfb2-6690654637872c21fcb79518eeca1346 av_one_full  avia-builder-el-5  el_after_av_two_fifth  el_before_av_one_full  first flex_column_div av-zero-column-padding  '     ><section  class='av_textblock_section av-ea6ty6-213f95bb08f746c2d156bfbc23c76dec '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><h3 class=\"tm6\"><span style=\"color: #003366;\">Back to the basics: what are thermal gap fillers?<\/span><\/h3>\n<p class=\"tm6 Normal\">Thermal interface materials are used to improve performance and reliability of electronic devices by dissipating heat from a heat source to a heat sink. Both the semiconductor component and the mating heat spreader inherently have uneven surfaces.<\/p>\n<p class=\"tm6 Normal\">The contact area can consist of more than 90% air voids, representing a significant resistance to heat flow. Thermally conductive gap fillers are used to eliminate these air gaps by conforming to the rough and uneven mating surfaces of both the heat sink and the semiconductor.<\/p>\n<p class=\"tm6 Normal\">THERM-A-GAP<sup>TM\u00a0<\/sup>gap fillers are a family of soft, thermally conductive silicone elastomers for applications where heat must be conducted over a large and\/or variant gap, always between a semiconductor component and a heat dissipating surface. <a href=\"https:\/\/www.electronic-service.de\/en\/products\/thermal-management\/gap-fillers\/\">Gap fillers<\/a> are supplied either in pad-form<u><\/u>\u00a0which can cover a wide range of thickness (0.25mm to 5mm), or as <u><a href=\"https:\/\/www.electronic-service.de\/en\/products\/thermal-management\/thermal-conductive-pastes-and-thermal-conductive-gels\/\"><span class=\"tm7\">fully cured dispensable gels.<\/span><\/a><\/u><\/p>\n<\/div><\/section><\/div><div class='flex_column_table av-d6xq1a-a98b51f82f9fe07c6f828cb58006c45b sc-av_one_full av-equal-height-column-flextable'>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-d6xq1a-a98b51f82f9fe07c6f828cb58006c45b\">\n.flex_column.av-d6xq1a-a98b51f82f9fe07c6f828cb58006c45b{\n-webkit-border-radius:0px 0px 0px 0px;\n-moz-border-radius:0px 0px 0px 0px;\nborder-radius:0px 0px 0px 0px;\npadding:25px 0px 0px 0px;\n}\n<\/style>\n<div  class='flex_column av-d6xq1a-a98b51f82f9fe07c6f828cb58006c45b av_one_full  avia-builder-el-7  el_after_av_one_full  el_before_av_one_full  first flex_column_table_cell av-equal-height-column av-align-middle  column-top-margin'     ><style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-aqif9q-270b6d18ddc75120d010ad9a0bc8103c\">\n.avia-image-container.av-aqif9q-270b6d18ddc75120d010ad9a0bc8103c img.avia_image{\n-webkit-box-shadow:none;\n-moz-box-shadow:none;\nbox-shadow:none;\n}\n.avia-image-container.av-aqif9q-270b6d18ddc75120d010ad9a0bc8103c .av-image-caption-overlay-center{\ncolor:#ffffff;\n}\n<\/style>\n<div  class='avia-image-container av-aqif9q-270b6d18ddc75120d010ad9a0bc8103c av-styling-no-styling avia-align-center  avia-builder-el-8  avia-builder-el-no-sibling '   itemprop=\"image\" itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/ImageObject\" ><div class=\"avia-image-container-inner\"><div class=\"avia-image-overlay-wrap\"><img decoding=\"async\" fetchpriority=\"high\" class='wp-image-3398 avia-img-lazy-loading-not-3398 avia_image ' src=\"https:\/\/www.electronic-service.de\/electronic-service-wp\/wp-content\/uploads\/2020\/06\/2-300x116.png\" alt='' title='2'  height=\"116\" width=\"300\"  itemprop=\"thumbnailUrl\" srcset=\"https:\/\/www.electronic-service.de\/electronic-service-wp\/wp-content\/uploads\/2020\/06\/2-300x116.png 300w, https:\/\/www.electronic-service.de\/electronic-service-wp\/wp-content\/uploads\/2020\/06\/2.png 680w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/div><\/div><\/div><\/div><\/div><!--close column table wrapper. Autoclose: 1 --><\/p>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-hqdfb2-6690654637872c21fcb79518eeca1346\">\n.flex_column.av-hqdfb2-6690654637872c21fcb79518eeca1346{\n-webkit-border-radius:0px 0px 0px 0px;\n-moz-border-radius:0px 0px 0px 0px;\nborder-radius:0px 0px 0px 0px;\npadding:0px 0px 0px 0px;\n}\n<\/style>\n<div  class='flex_column av-hqdfb2-6690654637872c21fcb79518eeca1346 av_one_full  avia-builder-el-9  el_after_av_one_full  el_before_av_one_full  first flex_column_div av-zero-column-padding  column-top-margin'     ><section  class='av_textblock_section av-ea6ty6-213f95bb08f746c2d156bfbc23c76dec '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><h3 class=\"tm5\"><span style=\"color: #003366;\">How to identify quality thermal gap fillers in four steps:<\/span><\/h3>\n<p class=\"tm5 Normal tm6\">1. Thermal performance<\/p>\n<p class=\"tm5 Normal tm6\">1. Low mechanical stress<\/p>\n<p class=\"tm5 Normal tm6\">2. Assembly<\/p>\n<p class=\"tm5 Normal tm6\">3. Reliability<\/p>\n<p class=\"tm5 Normal\">Now, let&#8217;s review each step in more detail.<\/p>\n<\/div><\/section><\/div>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-hqdfb2-6690654637872c21fcb79518eeca1346\">\n.flex_column.av-hqdfb2-6690654637872c21fcb79518eeca1346{\n-webkit-border-radius:0px 0px 0px 0px;\n-moz-border-radius:0px 0px 0px 0px;\nborder-radius:0px 0px 0px 0px;\npadding:0px 0px 0px 0px;\n}\n<\/style>\n<div  class='flex_column av-hqdfb2-6690654637872c21fcb79518eeca1346 av_one_full  avia-builder-el-11  el_after_av_one_full  el_before_av_one_full  first flex_column_div av-zero-column-padding  column-top-margin'     ><section  class='av_textblock_section av-ea6ty6-213f95bb08f746c2d156bfbc23c76dec '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><h3 class=\"tm6\"><span style=\"color: #003366;\">Step 1: Identify thermal performance<\/span><\/h3>\n<p class=\"tm6 Normal\">First, it&#8217;s a good idea to Identify the amount of heat [Watts] that you need to dissipate to determine the thermal conductivity performance of a gap filler. This is usually displayed in Watts per meter Kelvin, or W\/m-K. The higher the number, the more heat the material can theoretically dissipate. Gap filler materials offer a high tack surface which reduces contact resistance.<\/p>\n<h3 class=\"tm6\"><span style=\"color: #003366;\">Step 2: Choose low mechanical stress<\/span><\/h3>\n<p class=\"tm6 Normal\">Generally speaking, the softer the gap filler, the better it is at filling voids and surface irregularities under low pressure. You can tell the hardness of the gap filler as it&#8217;s usually measured in Shore A or Shore 00. The lower the hardness rating, the softer the material. Gap pads and gels are also good at absorbing shock and vibration to help with reliability.<\/p>\n<h3 class=\"tm6\"><span style=\"color: #003366;\">Step 3: What&#8217;s my assembly?<\/span><\/h3>\n<p class=\"tm6 Normal\">Gap filler pads are offered on a variety of carriers for ease of assembly and end-use. They include:<\/p>\n<p class=\"tm6 Normal tm7\">1. Aluminum foil \u2013 includes high strength pressure sensitive adhesive (PSA) for permanent attachment<\/p>\n<p class=\"tm6 Normal tm7\">1. Fiberglass carrier \u2013 ease of rework, allows for the pad to be removed<\/p>\n<p class=\"tm6 Normal tm7\">2. Polyimide carrier \u2013 ideal for sliding across substrate<\/p>\n<p class=\"tm6 Normal\">Thermal gap filling gels are single-component products that require no mixing or refrigeration, and can be dispensed directly on to parts.<\/p>\n<h3 class=\"tm6\"><span style=\"color: #003366;\">Step 4: Make sure there&#8217;s reliability data<\/span><\/h3>\n<p class=\"tm6 Normal\"><a href=\"https:\/\/www.electronic-service.de\/en\/products\/thermal-management\/gap-fillers\/\">THERM-A-GAP<sup>TM<\/sup><\/a> products have been examined for physical and thermal reliability after being subjected to multiple environmental stress tests (elevated temperature, random vibration, heat and humidity, etc.) with varying gap thickness. The results have indicated superior long-term physical integrity and thermal reliability.<\/p>\n<\/div><\/section><\/div>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-hqdfb2-6690654637872c21fcb79518eeca1346\">\n.flex_column.av-hqdfb2-6690654637872c21fcb79518eeca1346{\n-webkit-border-radius:0px 0px 0px 0px;\n-moz-border-radius:0px 0px 0px 0px;\nborder-radius:0px 0px 0px 0px;\npadding:0px 0px 0px 0px;\n}\n<\/style>\n<div  class='flex_column av-hqdfb2-6690654637872c21fcb79518eeca1346 av_one_full  avia-builder-el-13  el_after_av_one_full  avia-builder-el-last  first flex_column_div av-zero-column-padding  column-top-margin'     ><section  class='av_textblock_section av-ea6ty6-213f95bb08f746c2d156bfbc23c76dec '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><h3><span style=\"color: #003366;\">Parker Chomerics products stand for the highest quality<\/span><\/h3>\n<p>So the next time you need to select a gap filler, you will know what criteria you need to consider in order to achieve optimum thermal conductivity.<\/p>\n<p><a href=\"https:\/\/www.electronic-service.de\/en\/#kontakt\">We would be happy to send you a sample free of charge or advise you on the choice of material.<\/a><\/p>\n<\/div><\/section><\/div>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":3,"featured_media":3395,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[6],"tags":[],"class_list":["post-3393","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.1.1 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Identify Quality Thermal Gap Fillers | Electronic Service<\/title>\n<meta name=\"description\" content=\"Learn how to identify quality thermal gap fillers in just four simple steps. 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