{"id":3806,"date":"2021-02-24T10:02:37","date_gmt":"2021-02-24T09:02:37","guid":{"rendered":"https:\/\/www.electronic-service.de\/?p=3806"},"modified":"2024-12-18T05:03:50","modified_gmt":"2024-12-18T04:03:50","slug":"thermal-gels-or-gap-filler-pads-top-6-things-you-should-know","status":"publish","type":"post","link":"https:\/\/www.electronic-service.de\/en\/thermal-gels-or-gap-filler-pads-top-6-things-you-should-know\/","title":{"rendered":"Thermal Gels or Gap Filler Pads? Top 6 Things You Should Know"},"content":{"rendered":"\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-hqdfb2-6690654637872c21fcb79518eeca1346\">\n.flex_column.av-hqdfb2-6690654637872c21fcb79518eeca1346{\n-webkit-border-radius:0px 0px 0px 0px;\n-moz-border-radius:0px 0px 0px 0px;\nborder-radius:0px 0px 0px 0px;\npadding:0px 0px 0px 0px;\n}\n<\/style>\n<div  class='flex_column av-hqdfb2-6690654637872c21fcb79518eeca1346 av_three_fifth  avia-builder-el-0  el_before_av_two_fifth  avia-builder-el-first  first flex_column_div av-zero-column-padding  '     ><p>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-av_heading-48cd3ac22e6f3b4ee5ed5f7b562b2315\">\n#top .av-special-heading.av-av_heading-48cd3ac22e6f3b4ee5ed5f7b562b2315{\npadding-bottom:10px;\nfont-size:25px;\n}\nbody .av-special-heading.av-av_heading-48cd3ac22e6f3b4ee5ed5f7b562b2315 .av-special-heading-tag .heading-char{\nfont-size:25px;\n}\n#top #wrap_all .av-special-heading.av-av_heading-48cd3ac22e6f3b4ee5ed5f7b562b2315 .av-special-heading-tag{\nfont-size:25px;\n}\n.av-special-heading.av-av_heading-48cd3ac22e6f3b4ee5ed5f7b562b2315 .av-subheading{\nfont-size:15px;\n}\n\n@media only screen and (min-width: 480px) and (max-width: 767px){ \n#top #wrap_all .av-special-heading.av-av_heading-48cd3ac22e6f3b4ee5ed5f7b562b2315 .av-special-heading-tag{\nfont-size:0.8em;\n}\n}\n\n@media only screen and (max-width: 479px){ \n#top #wrap_all .av-special-heading.av-av_heading-48cd3ac22e6f3b4ee5ed5f7b562b2315 .av-special-heading-tag{\nfont-size:0.8em;\n}\n}\n<\/style>\n<div  class='av-special-heading av-av_heading-48cd3ac22e6f3b4ee5ed5f7b562b2315 av-special-heading-h1 blockquote modern-quote  avia-builder-el-1  el_before_av_textblock  avia-builder-el-first  av-inherit-size av-linked-heading'><h1 class='av-special-heading-tag'  itemprop=\"headline\"  >Thermal Gels or Gap Filler Pads? Top 6 Things You Should Know<\/h1><div class=\"special-heading-border\"><div class=\"special-heading-inner-border\"><\/div><\/div><\/div><br \/>\n<section  class='av_textblock_section av-ea6ty6-213f95bb08f746c2d156bfbc23c76dec '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><p>Thermal interface materials are used to eliminate air gaps or voids from adjoining rough or un-even mating surfaces. Because the thermal interface material has a greater thermal conductivity than the air it replaces, the resistance across the joint decreases and the component junction temperature will be reduced.<\/p>\n<p>Two principal \u201cgap filler\u201d thermal interface materials prevalent on the market today are <a href=\"https:\/\/www.electronic-service.de\/en\/products\/thermal-management\/thermal-conductive-pastes-and-thermal-conductive-gels\/\">thermal gels<\/a> \u2013 also known as dispensable gap fillers \u2013 and <a href=\"https:\/\/www.electronic-service.de\/en\/products\/thermal-management\/gap-fillers\/\">gap filler pads<\/a>.<\/p>\n<\/div><\/section><\/p><\/div>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-d6xq1a-dc829e64a4ee03e946d3e221b5f58641\">\n.flex_column.av-d6xq1a-dc829e64a4ee03e946d3e221b5f58641{\n-webkit-border-radius:0px 0px 0px 0px;\n-moz-border-radius:0px 0px 0px 0px;\nborder-radius:0px 0px 0px 0px;\npadding:0px 0px 0px 0px;\n}\n<\/style>\n<div  class='flex_column av-d6xq1a-dc829e64a4ee03e946d3e221b5f58641 av_two_fifth  avia-builder-el-3  el_after_av_three_fifth  el_before_av_one_full  flex_column_div av-zero-column-padding  '     ><style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-aqif9q-2e3bae86ac9f64c263cdb54d01c31081\">\n.avia-image-container.av-aqif9q-2e3bae86ac9f64c263cdb54d01c31081 img.avia_image{\n-webkit-box-shadow:none;\n-moz-box-shadow:none;\nbox-shadow:none;\n}\n.avia-image-container.av-aqif9q-2e3bae86ac9f64c263cdb54d01c31081 .av-image-caption-overlay-center{\ncolor:#ffffff;\n}\n<\/style>\n<div  class='avia-image-container av-aqif9q-2e3bae86ac9f64c263cdb54d01c31081 av-styling-no-styling avia-align-center  avia-builder-el-4  avia-builder-el-no-sibling '   itemprop=\"image\" itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/ImageObject\" ><div class=\"avia-image-container-inner\"><div class=\"avia-image-overlay-wrap\"><img decoding=\"async\" fetchpriority=\"high\" class='wp-image-3813 avia-img-lazy-loading-not-3813 avia_image ' src=\"https:\/\/www.electronic-service.de\/electronic-service-wp\/wp-content\/uploads\/2021\/02\/02cf076e_cc09_428f_9b54_8941aad97343-300x300.png\" alt='' title='02cf076e_cc09_428f_9b54_8941aad97343'  height=\"300\" width=\"300\"  itemprop=\"thumbnailUrl\" srcset=\"https:\/\/www.electronic-service.de\/electronic-service-wp\/wp-content\/uploads\/2021\/02\/02cf076e_cc09_428f_9b54_8941aad97343-300x300.png 300w, https:\/\/www.electronic-service.de\/electronic-service-wp\/wp-content\/uploads\/2021\/02\/02cf076e_cc09_428f_9b54_8941aad97343-80x80.png 80w, https:\/\/www.electronic-service.de\/electronic-service-wp\/wp-content\/uploads\/2021\/02\/02cf076e_cc09_428f_9b54_8941aad97343-36x36.png 36w, https:\/\/www.electronic-service.de\/electronic-service-wp\/wp-content\/uploads\/2021\/02\/02cf076e_cc09_428f_9b54_8941aad97343-180x180.png 180w, https:\/\/www.electronic-service.de\/electronic-service-wp\/wp-content\/uploads\/2021\/02\/02cf076e_cc09_428f_9b54_8941aad97343.png 428w\" sizes=\"(max-width: 300px) 100vw, 300px\" \/><\/div><\/div><\/div><\/div><\/p>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-hqdfb2-6690654637872c21fcb79518eeca1346\">\n.flex_column.av-hqdfb2-6690654637872c21fcb79518eeca1346{\n-webkit-border-radius:0px 0px 0px 0px;\n-moz-border-radius:0px 0px 0px 0px;\nborder-radius:0px 0px 0px 0px;\npadding:0px 0px 0px 0px;\n}\n<\/style>\n<div  class='flex_column av-hqdfb2-6690654637872c21fcb79518eeca1346 av_one_full  avia-builder-el-5  el_after_av_two_fifth  el_before_av_one_full  first flex_column_div av-zero-column-padding  '     ><section  class='av_textblock_section av-ea6ty6-213f95bb08f746c2d156bfbc23c76dec '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><p>So, which one should you select for your application? Here are the top 6 things you need to know.<\/p>\n<\/div><\/section><\/div>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-hqdfb2-6690654637872c21fcb79518eeca1346\">\n.flex_column.av-hqdfb2-6690654637872c21fcb79518eeca1346{\n-webkit-border-radius:0px 0px 0px 0px;\n-moz-border-radius:0px 0px 0px 0px;\nborder-radius:0px 0px 0px 0px;\npadding:0px 0px 0px 0px;\n}\n<\/style>\n<div  class='flex_column av-hqdfb2-6690654637872c21fcb79518eeca1346 av_one_full  avia-builder-el-7  el_after_av_one_full  avia-builder-el-last  first flex_column_div av-zero-column-padding  column-top-margin'     ><section  class='av_textblock_section av-ea6ty6-213f95bb08f746c2d156bfbc23c76dec '   itemscope=\"itemscope\" itemtype=\"https:\/\/schema.org\/BlogPosting\" itemprop=\"blogPost\" ><div class='avia_textblock'  itemprop=\"text\" ><h3><span style=\"color: #003366;\">1. Conformability<\/span><\/h3>\n<p>Both thermal gels and thermal gap filler pads are highly conformable, but the maximum configurability of a gap pad is less than that of a gel due to its solid structure. Dispensable gels provide maximum conformability because they can be dispensed in near-infinite shapes and patterns.<\/p>\n<h3><span style=\"color: #003366;\"><strong>2. Automation\u00a0<\/strong><\/span><\/h3>\n<p>Both thermal gels and gap filler pads offer application via automation, but thermal gels get a significant advantage here because dispensing systems are quite versatile. While pad placement can be automated to an extent, the equipment and fixturing required to do so is typically quite specialized and may not be readily adapted from one job to the next.<\/p>\n<h3><span style=\"color: #003366;\"><strong>3. Cost<\/strong><\/span><\/h3>\n<p>When it comes to cost, thermal gap filler pads require less up-front capital because there is no dispensing equipment to invest in. However, our experience with multiple applications suggests that about 5,000 parts per year is the threshold where it becomes more economical to use thermal gels and an automated dispensing system versus pads that are manually applied for the same application.<br \/>\n<span style=\"color: #003366;\">\u00a0<\/span><\/p>\n<h3><span style=\"color: #003366;\"><strong>4. Precision<\/strong><\/span><\/h3>\n<p>Precision and accuracy are important, and the edge might go towards gap filler pads in this instance. Pads can be cut to the exact shape of your part, whereas the thermal gel takes the shape of how it spreads out once it is compressed. But as usual, the specific application will drive the degree of precision required, as well as determine the acceptability of whether the gel material extends beyond the surface of what it is being applied to.<\/p>\n<h3><span style=\"color: #003366;\"><strong>5. Throughout<\/strong><\/span><\/h3>\n<p>Speed in production is application-dependent, but recently, one of our customers was considering a switch from pads to gels and ran a test of both materials to gauge the difference in throughput. Their study revealed that it required an operator 18 seconds to apply one pad, including handling the pad, placing it properly, and then moving on to the next component. Using a dispensable gel and an automated process, those same steps required only four seconds.<\/p>\n<h3><span style=\"color: #003366;\"><strong>6. Technology advances<\/strong><\/span><\/h3>\n<p>Gap filler pads have long been the go-to choice for many design engineers, but recent advances in thermal gels, which are highly conformable, pre-cured single-component compounds, can provide superior performance, greater ease of manufacturing and assembly, and a lower cost in certain high-volume applications; particularly as electronic design applications get smaller, more fragile and more complex.<\/p>\n<p>The use of the two materials must of course be decided individually. We will be happy to help you with the selection or advise you on which interface material makes the most sense in your case. Please feel free to contact our team <a href=\"https:\/\/www.electronic-service.de\/en\/#kontakt\">directly here!<\/a><\/p>\n<\/div><\/section><\/div>\n","protected":false},"excerpt":{"rendered":"","protected":false},"author":3,"featured_media":3813,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[6],"tags":[],"class_list":["post-3806","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v26.1.1 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Thermal Gels vs. Gap Pads | Electronic Service<\/title>\n<meta name=\"description\" content=\"Discover the top 6 things you need to know about thermal gels and gap filler pads.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.electronic-service.de\/en\/thermal-gels-or-gap-filler-pads-top-6-things-you-should-know\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Thermal Gels vs. Gap Pads | Electronic Service\" \/>\n<meta property=\"og:description\" content=\"Discover the top 6 things you need to know about thermal gels and gap filler pads.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.electronic-service.de\/en\/thermal-gels-or-gap-filler-pads-top-6-things-you-should-know\/\" \/>\n<meta property=\"og:site_name\" content=\"E.S. 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